Induction Heating for Plastic & Tire Pyrolysis

The Bottleneck of Traditional Pyrolysis

The Direct-Fired Dilemma

Currently, most continuous or batch pyrolysis reactors for plastics (PE, PP, PS) and End-of-Life Tires (ELT) rely on direct gas, oil, or coal burners. This traditional approach creates fatal operational flaws:

Severe Reactor Coking (Fouling): Direct flames create localized hot spots exceeding 800°C on the reactor wall. This causes the plastic melt to instantly char and stick to the inner wall, forming thick coke layers that ruin heat transfer.
Poor Oil Yield & Quality: Plastic cracking requires extremely precise temperature windows (e.g., 380°C - 420°C). Uneven heating causes "over-cracking" (producing too much non-condensable gas) or "under-cracking" (producing heavy wax).
Extreme Fire Hazards: Pyrolysis generates highly flammable syngas and oil vapors. Having open flames directly beneath the reactor is an inherent safety risk.

"To unlock high-quality pyrolysis oil, we must eliminate the flame and control the heat."

The Game Changer: Induction Pyrolysis

By wrapping the reactor with DSP-controlled induction coils, the reactor wall itself becomes the heat source—uniform, precise, and completely flameless.

Absolute Uniformity

Induction generates eddy currents evenly across the entire surface of the reactor cylinder. With Zero Localized Hot Spots, the issue of plastic carbonization (coking) on the inner walls is fundamentally eradicated.

±1°C Precision Cracking

Different plastics crack at different temperatures. Our DSP digital inverter allows instant power modulation. You can lock the reactor exactly at the optimal cracking temperature, preventing the degradation of valuable oil into cheap syngas.

Flameless Safety

In an environment filled with combustible gases and oil vapors, eliminating open burners is the ultimate safety upgrade. The induction coils remain cool to the touch, drastically reducing factory fire and explosion risks.

Optimizing Output Value

The profitability of a pyrolysis plant depends entirely on the yield ratio and the quality of the end products. Induction heating optimizes every fraction of the cracking process.

Premium Pyrolysis Oil

Precise temp control maximizes the yield of light and middle distillates (diesel equivalents). Prevents wax formation and heavy tar generation.

High-Grade Carbon Black

Especially in tire (ELT) pyrolysis, uniform heating ensures complete volatilization, resulting in high-purity recovered Carbon Black (rCB) without uncracked rubber residues.

Syngas Recycling

The non-condensable combustible gas produced can be cleanly routed to power generators to supply electricity back to the induction heaters, creating a self-sustaining loop.

Traditional Oil Yield (Mixed Plastics)

40% - 55%

Induction Optimized Oil Yield

65% - 80%

*Depending on feedstock purity

Closing the Loop on Plastic Waste

Landfilling and incineration are no longer viable. Chemical recycling via induction pyrolysis allows plastics to return to their original chemical state, serving as feedstocks for new plastics or clean fuels, perfectly aligning with Global ESG and Circular Economy mandates.

Zero Direct Scope 1 Emissions from Heating Source